Posted By lardog04 on 11/19/2009 8:21 AM
Thanks for the info a little late about the radiat barrier under the slab but what I really need to know is exactly what items I need to purchase such as air gap etc. to tie the the pex manifold into the water heater to complete the close loop system. ALso where would be the best place to puchase these items. Is there a single source?
Air gap isn' t item, it's a construction constraint: There has to be at least 1/2" of air space between the slab and the radiant barrier material for the radiant barrier to have an appreciable effect (an inch or two is even better, but it falls off fairly rapidly beyond that.) I'm not sure that's ever easily doable or desirable under a grade slab. You're neither the first nor the last to get conned into thinking RB would work under a slab. (A friend of mine in MA did the very same thing, but with more $evere consequences due to the cooler climate.)
If you have propane on-site, in most places it'll be cheaper to run the radiant off a propane fired HW heater than electricity.
If you're going to run it off electricity anyway, if you have the headroom you might consider laying down 3/4" XPS insulation on top of the slab between pressure-treated sleepers and put a finish floor above the slab. That by itself will make it warmer, but if you wanted an electric radiant floor there are vendors of low-voltage under floor radiant out there (Z-mesh, etc.). That's a bigger project than just hooking up a hot water heater to a floor though.
Since it isn't your main source of heat it's likely your current hot water heater could likely run the floor with a heat exchanger, zone relay, and a pair of pumps. The additional load to the HW heater of heating the slab is quite small compared to say, taking a shower. A slab thermostat, zone relay, heat exchanger and a couple of low volume pumps (one for the potable side of the heat exchanger, the other for you radiant loops) should pretty much do you. Keep the slab at 65-67F and it'll stay pretty comfortable in there all the time (just not cruisin' in yer socks warm-floor cushy.) If your HW heater is fired by propane you could run it warmer and supply a substantial amount of heat to the room at reasonable cost & efficiency (you might want to use a PID-algorithm room thermostat, or one that senses both slab & room temps if you go that route.)
A standard propane tank water heater has an average combustion efficiency between 78-80% (and will deliver ~76-78% AFUE if it's your sole source of heat.) Since you're already paying for the standby loss (which is pretty much a fixed # of BTUs per hour x idling hours) increasing it's duty cycle by using it for space heater improves it's average efficiency. If your furnace is a high efficiency condensing version it'll still be a somewhat more efficient way to heat though.